水田机械式强制排肥装置设计与试验

目前水田机械施肥均匀性差，且作业时在施肥开沟器末端容易出现肥料粘结、架空、堵塞开沟器等现象。针对以上问题，本文设计了一种水田机械式强制排肥装置，并对其关键部件进行了结构设计及性能试验。将水田机械式强制排肥部件的工作过程分为3个阶段，通过运动学和动力学研究方法分析了各工作阶段肥料在螺旋强制排肥部件内的状态，以及影响排肥部件工作性能的关键因素，对螺旋强制排肥部件的直径、转速、螺距3个因素进行了设计计算。以排肥均匀性变异系数为响应指标，进行了螺旋强制排肥部件的单因素台架试验，通过对最小显著性差异进行统计分析，确定了各因素的取值范围；安排了二次正交旋转组合试验，并对试验结果进行了方差分析和响应面分析，确定了影响排肥性能指标因素的影响由大到小为转速、螺距、直径，建立了排肥性能指标与各因素之间的回归方程，运用Design-Expert软件对试验因素优化求解，确定了较优工作参数组合为螺旋输送器转速120.09r/min、直径23.90mm、螺距21.54mm，此时施肥装置台架试验的排肥均匀性变异系数为7.18%。将所设计的强制排肥部件分别安装在水稻插秧机及水稻气力式施肥播种机上，进行了田间验证试验，试验结果表明，机械式强制螺旋排肥装置工作稳定、堵塞率低，水田防堵塞效果优于无该部件的施肥机械。     

Processing traits and digestibility of extruded dog foods with soy protein concentrate

Soya bean protein concentrate (SPC) with two particle sizes were evaluated on extrusion parameters, kibble formation, digestibility and palatability of dog foods. Eight diets were extruded: PBM—control diet based on poultry by‐product meal (PBM); GM—a diet in which corn gluten meal (GM) replaced 45% of the diet protein; cSPC15%, cSPC30% and cSPC45%—diets in which SPC of coarse particle size (600 μm) replaced 15%, 30% and 45% of the diet protein; and sSPC15%, sSPC30% and sSPC45%—diets in which SPC of small particle size (200 μm) replaced 15%, 30% and 45% of the diet protein. The digestibility of nutrients was evaluated for the PBM, GM, cSPC45% and sSPC45% diets, using six dogs per food. The PBM, GM and cSPC45% diets were compared for palatability. Data were submitted for analysis of variance, and the means were compared by polynomial contrasts or Tukey's test (p < .05). The cSPC increased the specific mechanical energy (SME) application, extrusion temperature and pressure linearly, resulting in lower kibble density and higher expansion and starch gelatinization (SG) (p < .01). When comparing the PBM, GM, cSPC45% and sSPC45% diets, higher SME, extrusion temperature and pressure, SG and kibble expansion were verified for the cSPC45% diet (p < .05). The DM, fat and crude protein digestibility were similar among diets. Faecal pH, ammonia and lactate did not differ, demonstrating that the removal of oligosaccharides and soluble non‐starch polysaccharides of SPC produces an ingredient with mostly non‐fermentable fibre. Dogs preferred the PBM to the GM diet (p < .05), but consumed the PBM and cSPC45% foods equally. In conclusion, SPC exhibited good extrusion functionality, favouring kibble expansion and SG, with high digestibility, similar to that of PBM. The removal of soluble compounds from soya beans resulted in an ingredient with low fermentable fibre content, which did not alter faecal formation or characteristics.     

自动润滑装置在数控无卡轴旋切机上的应用

数控无卡轴旋切机的刀台进给系统通过丝杠螺母的传动可实现刀体座的进退,传动丝杠螺母都是依靠人工润滑,如果润滑不及时就会出现粘牙现象而导致整个设备不能工作。介绍了一种自动润滑装置,其可实现对丝杠螺母的自动润滑。     

响应曲面法优化高粱挤压最佳操作参数的研究

以高粱为原料,研究系统操作参数,包括:物料含水率、喂料速度、螺杆转速、机筒温度对目标参数的影响,并以响应曲面法优化最佳操作参数,优化得到的最佳操作参数为:物料含水率15.77%,喂料速度26.97r/min,螺杆转速181.20r/min,五区温度158.28℃。     

Nutrient digestibility of extruded canola meal in ileal-cannulated growing pigs and effects of its feeding on diet nutrient digestibility and growth performance in weaned pigs

Canola meal (CM) contains less crude protein (CP) and more fiber and anti-nutritional factors such as glucosinolates than soybean meal (SBM) and consequently has a lower nutrient digestibility. Therefore, processing strategies that may increase the feeding value of CM warrant study. In two experiments, the effects of extrusion of Brassica napus CM on apparent (AID) and standardized ileal digestibility (SID) of amino acids (AA), apparent total tract digestibility (ATTD) of gross energy (GE) in growing pigs, and growth performance and diet digestibility in weaned pigs were assessed. Solvent-extracted CM was extruded using a single-screw extruder at three screw speeds: 250 (CM-250), 350 (CM-350), or 450 (CM-450) rpm. In exp. 1, in a double 4 × 4 Latin square, eight ileal-cannulated barrows (initial body weight [BW], 68.1 kg) were fed corn starch-based diets containing 50% CM or extruded CM. The CM sample contained 43.2% CP, 33.2% total dietary fiber (TDF), and 8.9 µmol of total glucosinolates/g on a dry matter (DM) basis. Extrusion increased (P < 0.05) the AID of CP, reduced (P < 0.05) apparent hindgut fermentation of CP, and decreased (P < 0.05) predicted net energy (NE) value of diets. Extrusion increased diet AID and CM SID of most indispensable AA by 3.1 to 5.3%-units. In exp. 2, 200 weaned pigs (initial BW, 8.3 kg) were fed diets containing 20% SBM, CM, or extruded CM starting 2 wk postweaning for 3 wk. The CM sample contained 42.7% CP, 28.3% TDF, and 5.3 µmol total glucosinolates/g DM. Wheat-based diets provided 2.3 Mcal NE/kg and 5.1 g SID Lys/Mcal NE. Dietary inclusion of extruded CM replacing SBM decreased (P < 0.05) diet ATTD of DM, GE and CP, and DE value. Average daily feed intake, average daily gain (ADG), and gain:feed (G:F) of pigs did not differ between extruded CM and SBM diets and were not affected by extrusion, but increasing extruder screw speed linearly increased (P < 0.05) ADG for day 1 to 7 and G:F for the entire trial. In conclusion, extrusion increased diet AID and CM SID of AA but not DE and predicted NE values of CM. However, increasing extruder speed did not further increase the SID of most of the AA of CM in growing pigs. Dietary inclusion of 20% CM or extruded CM did not affect the growth performance in weaned pigs.     

主动螺旋伞齿轮闭塞挤压的成形分析

分析了主动螺旋伞齿轮闭塞挤压的金属流动路线,设计了预制坯的形状。成形试验获得了金属充填齿形腔的流动模式,提出采用专用双动压力机或在通用压力机上采用特殊模具实现坯料双向挤压的成形方法。网格试验显示,塑性加工的螺旋伞齿轮金属纤维连续而致密,揭示了塑性加工齿轮强度高和使用寿命长的原因。刚塑性有限元模拟结果进一步揭示了螺旋伞齿轮塑性成形机理。有限元计算结果与试验结果的比较,证明采用有限元法研究螺旋伞齿轮闭塞挤压工艺是可行的。     

系统参数对油菜籽挤压机生产率影响的研究

设计了带有榨笼的挤压机用于油菜籽挤压膨化.通过二次旋转正交组合试验,研究了油菜籽含水率、套筒温度、主轴转速及模孔直径对挤压机生产率影响规律,建立了系统参数与生产率的数学模型.结果表明:大模孔、高温、高转速、高含水率可获得高生产率;相反,小模孔、低转速、低温、低含水率的参数组合导致生产率低.     

小型螺杆式紧压茶叶机的研制

紧压茶大多为发酵砖茶,饮用前必须先将其掏碎后在锅中烹煮出茶叶汁味才可饮用.为此,设计了一种螺杆式紧压茶叶机,该机可以在茶叶加工最后一道干燥工序前利用茶叶的自有粘性加工成紧压茶块;同时,就紧压茶叶机的工作原理及螺杆受力情况进行了分析.